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Auto Batching Systems

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MOQ : 1 Unit

Auto Batching Systems Specification

Automatic Grade
Fully Automatic

IP Rating
IP54

Usage
Weighing and Batching of Multiple Ingredients

Application
Cement, Chemicals, Food, Pharma, Feed, and Allied Industries

Function
Automatic Material Batching

Power Source
Electric

Features
User-friendly interface, Recipe Storage, Auto Calibration, Overload Protection, Real-time Data Logging

Display Type
Digital LED Display

Interface
PLC Based, HMI Interface

Size
Customizable (Typical: 1200 mm x 600 mm x 1800 mm)

Connectivity Type
Ethernet / RS232 / USB

Battery Life
Backup up to 30 minutes (optional)

Product Type
Auto Batching Systems

Weighing Scale Type
Mechanical Scale

Material
Steel

Power Supply
220V

Monitor Display
Digital

Load
Up to 2 Tons (customizable)

Accuracy
0.1% of Batch Weight

Capacity Range
10 kg to 2000 kg per batch

Color
Industrial Grey

Customization
Available as per process requirement

Alarm System
Audio-Visual Alerts for Error/Completion

Belt/Feeder Type
Screw Feeder, Vibratory, Belt Conveyor (optional selection)

Operating Temperature
0C to 50C

Compliance
CE & ISO Certified

Software Support
Data export via USB or Ethernet

Maintenance
Low, with diagnostic self-checks

Installation
Floor or Platform Mounted

Recipe Memory
Programmable up to 99 recipes

Number of I/O Channels
Up to 16 digital/analogue input/output

Control System
Microprocessor/PLC based with relay outputs

Hopper Volume
20 L to 500 L (as per requirement)

Auto Batching Systems Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
Unit

Delivery Time
Days

About Auto Batching Systems

Auto Batching Systems

Product Details:

Brand	Mettler
Power	Electronic
Standard	ISO certified
Display	Digital
Material	Steel

Auto Batching Systems:-

Whether you are sourcing material from bulk bags, silos, manual dumping stations, process equipment or all of the above; weigh batching one ingredient or 50; blending your recipe; filling containers, and/or delivering it to process vessels, packaging lines, or any other destination, We are the comprehensive selection of equipment you need for a total weigh batching solution.

From individual loss-of weight bulk bag weigh batch dischargers to automated gain-in-weight batching/blending systems integrated with your upstream and downstream equipment, We offers you the entire range of specialized equipmentand the engineering talentrequired for a smooth start-up and efficient performance.

Equally as crucial to your weigh batching success is the proven ability of our equipment to move your materialat high rates for fast batching cycles and at steady dribble-feed rates for highly accurate weighmentsand to deliver recipes with no separation of blended materials and no exposure to potential contamination.

Whether your ingredients are free-flowing pellets, powders that pack, bridge or smear, products that fluidize, or blends prone to separation, We can move them positively, weigh them accurately, and deliver them in prime condition.

Versatile Operation and Reliable Performance

Designed to weigh and batch a wide range of ingredients, Auto Batching Systems excel in handling materials from 10 kg to 2,000 kg per batch. With IP54 protection, CE & ISO certification, and components such as mechanical scales and steel construction, the system ensures long-term durability and reliable operation even in demanding industrial settings.

Flexible Integration and User-Friendly Controls

Auto Batching Systems are equipped with PLC-based controls, digital LED monitors, and HMI interfaces, making system setup and operation intuitive for users. With various feeder options (screw, vibratory, or belt conveyor) and mounting flexibility, they integrate seamlessly into new or existing production environments.

Real-Time Data and Enhanced Process Security

The system supports real-time data logging and export through Ethernet, RS232, or USB, allowing seamless integration with plant management software. Audio-visual alarm alerts and overload protection ensure safe and precise batching, while backup battery options help maintain critical operations during brief power interruptions.

FAQ's of Auto Batching Systems:

Q: How does the Auto Batching System enhance accuracy in material batching?

A: The system utilizes a mechanical scale with digital LED monitoring, auto-calibration, and PLC-based control, ensuring accuracy within 0.1% of batch weight. This precise batching reduces material wastage and boosts process efficiency across applications.

Q: What types of feeders are compatible with this system?

A: The Auto Batching System can be equipped with screw feeders, vibratory feeders, or belt conveyors according to your material and process requirements, allowing optimal flow and measurement of a wide variety of ingredients.

Q: Where can the Auto Batching System be installed within a facility?

A: Installation options include both floor and platform mounting. This flexibility allows placement in diverse industrial environments, ensuring compatibility with your production process layout.

Q: When should recipe memory and data export features be utilized?

A: These features are ideal when frequent batching of different ingredient combinations is required. You can program up to 99 recipes, while data export via USB or Ethernet supports quality control and process traceability for audits or regulatory compliance.

Q: What is the process for customizing the system for unique requirements?

A: Customization is available for hopper volume, feeder type, load capacity, and interface. Our engineering team will assess your process needs and provide a tailored system to optimize your production workflow.

Q: What industries benefit most from using the Auto Batching System?

A: Industries such as cement, chemicals, pharmaceuticals, food processing, animal feed, and allied sectors gain significant benefits in accuracy, efficiency, and regulatory compliance from using this automated batching solution.

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