About Concrete Batch Controller
For our profound customers, we have introduced Concrete Batch Controller under our product range. These machines are used for controlling concrete batches in ready-mix and block plants. Offered range is in great demand across the construction industry i.e. weighing of raw material to automatic printing of tickets and reports, the entire operation can now be controlled in a cost-effective way with the help of these machines. Concrete Batch Controller comprises robust processing power and easily communicates with printers, PCs, keyboards, and other peripheral equipment.
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The CB-2 is a versatile, efficient concrete batching control system ideal for ready-mix and block plants. The CB-2 is capable of controlling portable plants, stack-up plants, central mix, dry batch, as well as precast facilities. From weighing raw material to automatic printing of tickets and reports, your entire operation can now be cost effectively controlled from this proven reliable controller.
Driven by Rice Lake's intelligent 920i HMI controller, the CB-2 delivers real-time statistical data through various network options. Robust processing power and expanded networking capabilities allow the CB-2 to easily communicate with printers, PCs, keyboards, and other peripheral equipment.
Standard Features :- - One aggregate and one cement scale sampling 120 times per second
- Standard manual override controls
- Batch tickets with configurable field printing
- 1 megabyte database
- Material usage by day/week/month/year and inventory on hand with reporting
- Automatic aeration control for cement silos and weigh hoppers
- Multiple freefall values per material with "learning" abilities
- Split batching for loads larger than plant capacity with pre-weighing next batch for maximum throughput
- Automatic dust collection outputs
- Simulation mode for demonstration and/or testing
Precision and Reliability for Concrete BatchingEnsure dependable batching and weighing operations with our Concrete Batch Controller, offering 0.05% accuracy across a capacity range of 0 to 100 tons. Integrated alarm systems and real-time monitoring streamline operations in demanding environments. The robust mild steel enclosure and IP65 rating provide longevity, making it ideal for heavy-duty industrial applications.
Advanced Connectivity and Data ManagementLeverage modern communication protocols such as MODBUS RTU and TCP/IP, along with USB data export for seamless integration and data handling. Multi-lingual support in English and Hindi enhances usability. The controller's recipe management and batch storage ensure efficient workflow, enabling operators to maintain consistent quality across multiple projects.
FAQ's of Concrete Batch Controller:
Q: How does the Concrete Batch Controller ensure weighing accuracy in industrial settings?
A: The controller uses a digital weighing scale system capable of measuring up to 60 tons with 0.05% accuracy. Its integrated real-time monitoring and IP65-rated construction guarantee reliable performance, even in environments with high humidity or fluctuating temperatures.
Q: What process is involved in exporting data from the controller?
A: Data can be conveniently exported via USB, allowing easy transfer of batch records and operational logs. This feature streamlines record-keeping and supports compliance with quality management protocols.
Q: When would I need to update the controller's firmware?
A: Firmware should be updated when new features, enhancements, or security improvements are released by the manufacturer. The controller supports field upgradable firmware through onboard software, ensuring long-term operational efficiency.
Q: Where is this Concrete Batch Controller typically installed?
A: The controller is designed for standard panel mounting, making it suitable for installation in control panels within ready-mix concrete plants and various types of batching plants across industrial settings.
Q: What communication protocols are supported for system integration?
A: This batch controller supports MODBUS RTU and TCP/IP for flexible and reliable industrial integration. It also offers RS232 and RS485 interfaces, ensuring compatibility with a wide range of automation systems.
Q: How does the integrated alarm system work?
A: The device features a built-in buzzer and visual alerts to notify operators of operational anomalies or alarms. These alerts help prevent batch errors, ensuring quality and operational safety during the batching process.
Q: What are the benefits of using multiple batch storage and recipe management features?
A: With multiple batch storage and recipe management, operators can pre-program and easily retrieve batch settings for different concrete mixes, improving consistency, efficiency, and saving valuable setup time for recurring projects.